Segments - Optical Sorter Market by Type (Hyperspectral Cameras, Combined Sorters, Near-Infrared Sorting Systems, Cameras, and Lasers), Platform (Belt, Freefall, Hybrid, and Lane), Application (Food Processing Industry, Mining Industry, and Recycling Industry), and Region (Asia Pacific, North America, Latin America, Europe, and Middle East & Africa) - Global Industry Analysis, Growth, Share, Size, Trends, and Forecast 2023 – 2031
The global optical sorter market size was USD 2.2 Bn in 2022 and is likely to reach USD 4.1 Bn by 2031, expanding at a CAGR of 7.2% during 2023–2031. The market growth is attributed to the rising adoption of automated sorting systems in the manufacturing and food processing industries for effective waste management.
Sorting products in an industrial setup is a time-consuming and horrendously slow process. An optical sorter machine identifies and detects an object’s size, color, and shape by using reflected light with specified wavelengths. Food safety and quality is an integral aspect of the food processing industry.
In food processing operations, optical sorters sort through food items to deliver a high-quality, clean, and aesthetically-pleasing end product to consumers. Optical sorters use machine learning software, lighting, color sorter technology, industrial sensors, and cameras for optimum sorting requirements with a reduction in process and delivery time. The optical sorters identify product defects, contaminants, and foreign materials in food items ranging from 0.1 mm to 100mm.
The optical sorters use specifically designed optical filters, ultraviolet, RGB, and infrared cameras to differentiate between acceptable and rejectable products. The optical sorter operator feeds in the set parameters for acceptable and rejectable products.
The sorter scans the objects for inconsistency in shape, size, and colors using sensors, cameras, and light waves. If the inconsistency is detected beyond set parameters, a high-speed injector activates and the rejectable product is removed from the stream.
Optical potato sorters and optical seed sorters are widely used optical sorters in the food industry. Optical sorters identify and detect seed defects, unwanted colors, foreign materials, and diseased seeds. Coffee-producing farmers in South American countries use optical sorters to sort out the finest quality coffee beans for the best blends. This practice helps farmers in the region to deliver demand-driven quality products while boosting coffee production potential significantly.
The COVID-19 pandemic affected the market, due to the disruptions in supply chain activities and its subsequent effects on product distribution channels. The lockdown measures in different parts of the world resulted in the temporary closure of manufacturing plants and export operations. The demand for industrial control and factory automation systems reduced significantly due to the closure of the industrial plants.
Rising awareness about adopting automation in manufacturing processes to enhance the industrial outcome is anticipated to drive the market. Integration of factory automation and industrial controls systems is imperative for manufacturers to enhance operational efficiency and maintain the quality of the final product. Optical sorters provide efficient means of sorting techniques to provide quality material for industries and consumers.
The high cost of optical sorters is likely to hinder the market. Optical sorters comprise high-quality sensors, cameras, and supportive equipment. The hardware and software used in the optical sorter machines help the machine to function with accuracy and precision. The cost of designing the hardware and embedding the code in the hardware is high due to the requirement of skilled hardware designers and coders.
The development of intelligent optical sorters with the help of real-time algorithms and advanced functionalities is expected to create significant opportunities for the market. The manufacturers have successfully tested optical sorters that streamline industrial processes, enhance product quality, and improve return on investments. The latest range of optical sorters is able to maintain a high work rate at high defect loads.
The market report includes an assessment of the market, trends, segments, and regional markets. Overview and dynamics have also been included in the report.
Attributes |
Details |
Report Title |
Optical Sorter Market - Global Industry Analysis, Growth, Share, Size, Trends, and Forecast |
Base Year |
2022 |
Historic Data |
2016–2021 |
Forecast Period |
2023–2031 |
Segmentation |
Type (Hyperspectral Cameras, Combined Sorters, Near-Infrared Sorting Systems, Cameras, and Lasers), Platform (Belt, Freefall, Hybrid, and Lane), and Application (Food Processing Industry, Mining Industry, and Recycling Industry) |
Regional Scope |
Asia Pacific, North America, Latin America, Europe, and Middle East & Africa |
Report Coverage |
Company Share, Market Analysis and Size, Competitive Landscape, Growth Factors, Market Trends, and Revenue Forecast |
Key Players Covered in the Report |
Sesotec GmbH; Bühler Group; AGCO Grain and Protein; GREEFA; Hefei Meyer Optoelectronic Technology Inc.; MSS, Inc.; Key Technology; SATAKE CORPORATION; Raytec Systems Inc.; and TOMRA Systems ASA |
Based on type, the optical sorter market is divided into hyperspectral cameras, combined sorters, near-infrared sorting systems, cameras, and lasers. The cameras segment is expected to expand at a significant growth rate during the projection period owing to enhanced accuracy and the ability to detect minute defects during the manufacturing processes. The camera-based optical sorters use pulsed LED technology and RGB full-color series cameras to detect minute color differences, subtle shades, and insect damage in the objects.
On the basis of platform, the global market is segregated into belt, freefall, hybrid, and lane. The freefall segment is projected to register a considerable CAGR during the forecast period due to the enhanced quality of sorting operations provided by the freefall sorter. The freefall sorters are smaller in size, lower in price, and easy to maintain.
In terms of application, the optical sorter market is segmented into the food processing industry, mining industry, and recycling industry. The food processing industry segment is expected to register a robust growth rate during the forecast period owing to rising food safety and quality concerns from consumers and subsequent requirements of sorting solutions. The optical sorters minimize processing and delivery times and help in maintaining the quality of the products.
In terms of region, the global optical sorter market is classified as Asia Pacific, North America, Latin America, Europe, and Middle East & Africa. North America is expected to dominate the market during the projection period due to the expansion of the food and beverage processing industry in the region. The food and beverage industry focuses on food safety and quality to deliver quality products to consumers. Optical sorters help manufacturers to sort defective raw materials required for the production of food products and beverages. Optical sorters provide effective waste management practices by helping industry players to sort recyclable resources from waste material and reuse it as raw materials for the production of new products.
The optical sorter market has been segmented on the basis of
Key players competing in the global optical sorter market are Sesotec GmbH; Bühler Group; AGCO Grain and Protein; GREEFA; Hefei Meyer Optoelectronic Technology Inc.; MSS, Inc.; Key Technology; SATAKE CORPORATION; Raytec Systems Inc.; and TOMRA Systems ASA
These companies adopted development strategies including mergers, acquisitions, partnerships, collaboration, product launches, and production expansion to expand their consumer base worldwide. For instance,