Segments - Phosphate Conversion Coating Market by Type (Zinc Phosphate, Iron Phosphate, and Manganese Phosphate), Substrate (Cast Iron, Steel, and Others), End-user (Food & Beverages, Consumer Appliances, Automotive, and Others), and Region (Asia Pacific, North America, Latin America, Europe, and Middle East & Africa) - Global Industry Analysis, Growth, Share, Size, Trends, and Forecast 2024–2032
The global phosphate conversion coating market size was USD 1.99 Billion in 2023 and is projected to reach USD 2.96 Billion by 2032, expanding at a CAGR of 4.5% during 2024–2032. The market growth is attributed to the growing demand for advanced conversion coatings in various industries.
Increasing demand for durable conversion coatings from the automotive industry boosts the market. This demand stems from the need for corrosion protection and improved paint adhesion in automotive components. Phosphate conversion coatings effectively enhance the durability and longevity of automotive parts, such as chassis, body panels, and engine components. Moreover, the rise in the production of vehicles is expected to boost the market in the coming years.
According to a report released by the European Automobile Manufacturers Association, about 85.4 million vehicles manufactured worldwide in 2022, an increase of 5.7% compared to 2021.
The use of artificial intelligence is likely to contribute to market growth, by advancing the development process of conversion coatings. AI-powered predictive maintenance systems analyze equipment data to minimize downtime and optimize production schedules. Moreover, AI-driven quality control systems detect defects with greater accuracy, ensuring high product standards and reducing waste.
Rising adoption of phosphate conversion coatings in the aerospace industry is expected to drive the market during the projection period. The aerospace industry demands high-performance surface treatments to protect aircraft components from corrosion, wear, and environmental damage. However, phosphate conversion coatings provide a cost-effective solution to meet these requirements while complying with stringent aerospace regulations. Furthermore, the increasing demand for advanced coatings in the metal finishing industry boosts the market.
Increasing regulatory scrutiny and restrictions on the use of hazardous chemicals hamper the market. Phosphate conversion coatings typically involve the use of chemicals containing heavy metals, such as zinc, magnesium, and nickel, which pose environmental and health risks. Moreover, the availability of alternative surface treatment technologies is likely to hinder the market.
Rising development of advanced coating solutions using nanotechnology creates immense opportunities for the players competing in the market. Nanotechnology enables the creation of coatings with nano-sized particles, offering superior adhesion and durability compared to traditional coatings. These nano-coatings form a strong bond with the substrate, providing enhanced protection against corrosion, wear, and environmental damage. Furthermore, nanotechnology allows for the precise control of coating thickness and composition, resulting in coatings that are tailored to specific application requirements.
In October 2022, Asian Paints, an India-based multinational paint company, announced its acquisition of a 51% stake in Harind Chemicals and Pharmaceuticals Private Limited ("Harind") from Aapex Power and Industries Private Limited. Furthermore, a subsequent agreement was made to gradually acquire an additional 39% stake in Harind from current shareholders over the next five years.
The market report includes an assessment of the market trends, segments, and regional markets. Overview and dynamics are included in the report.
Attributes |
Details |
Report Title |
Phosphate Conversion Coating Market - Global Industry Analysis, Growth, Share, Size, Trends, and Forecast |
Base Year |
2023 |
Historic Data |
2017 -2022 |
Forecast Period |
2024–2032 |
Segmentation |
Type (Zinc Phosphate, Iron Phosphate, and Manganese Phosphate), Substrate (Cast Iron, Steel, and Others), and End-user (Food & Beverages, Consumer Appliances, Automotive, and Others) |
Regional Scope |
Asia Pacific, North America, Latin America, Europe, and Middle East & Africa |
Report Coverage |
Company Share, Market Analysis and Size, Competitive Landscape, Growth Factors, Market Trends, and Revenue Forecast |
Key Players Covered in the Report |
Axalta Coating Systems; Chemetall GmbH; Henkel Corporation; Kansai Paint Co.,Ltd; Nihon Parkerizing Co., Ltd; PPG Industries, Inc; Sherwin-Williams Company; and Westchem Technologies Inc |
In terms of region, the global phosphate conversion coating market is classified as Asia Pacific, North America, Latin America, Europe, and Middle East & Africa. North America held a major share of the market in 2023, due to the rapid expansion of the automotive and electronics industries and rising infrastructural development in the region. These industries extensively use phosphate conversion coatings for corrosion protection, paint adhesion, and surface lubricity. Moreover, the presence of a large number of EV manufacturing bases further propels the market in the region.
According to a report published on December 18, 2023, the US registered a rapid surge in electric vehicle (EV) sales in 2022, with sales of nearly 918,500 light electric vehicles.
The market in Asia Pacific is projected to grow at a significant pace in the years to come, owing to the increasing demand for phosphate conversion coatings in the automotive industry. Automotive manufacturers utilize phosphate conversion coating to produce advanced vehicle designs to meet consumer preferences. Moreover, the growing adoption of lightweight materials in automotive manufacturing and the rising demand for high-end vehicles are expected to boost the demand for phosphate conversion coatings, which significantly boost the market.
Based on type, the global market is divided into zinc phosphate, iron phosphate, and manganese phosphate. The iron phosphate segment held a major share of the market in 2023 and is expected to grow at a rapid pace in the coming years, due to the increasing demand for eco-friendly and sustainable coatings.
Iron phosphate coatings are free from heavy metals and hazardous substances, which makes them environmentally friendly compared to zinc and manganese phosphate coatings. Moreover, the rising concerns about environmental conservation among various industries boost the adoption of iron phosphate coatings, thereby boosting the segment.
On the basis of substrate, the market is segregated into cast iron, steel, and others. The cast iron segment held a major share of the market in 2023, owing to its growing utilization in industrial machinery. The construction industry heavily utilizes cast iron substrates for applications, such as pipe fittings, valves, and manhole covers. However, phosphate conversion coatings improve wear resistance and surface finish of cast iron substrates.
The steel segment is anticipated to expand at a significant growth rate during the forecast period. Steel substrates are favored in various industries due to their widespread availability, cost-effectiveness, and versatility. Moreover, the construction industry relies on steel substrates coated with phosphate conversion coatings to enhance the durability and longevity of structural components. These all factors contribute to market growth.
Based on end-user, the phosphate conversion coating market is segmented into food & beverages, consumer appliances, automotive, and others. The consumer appliances segment dominated the market in terms of revenue generation in 2023 and is projected to expand at a considerable CAGR during the assessment years, due to the increasing demand for phosphate conversion coatings in consumer appliances, such as furniture and household fixtures.
Consumer goods manufacturers utilize phosphate conversion coatings to improve the aesthetic appeal, corrosion resistance, and durability of products. Moreover, the growing consumer preference for high-quality, long-lasting products is expected to boost the demand for phosphate conversion coatings in consumer appliances in the coming years.
The phosphate conversion coating market has been segmented on the basis of
Key players competing in the global phosphate conversion coating market are Axalta Coating Systems; Chemetall GmbH; Henkel Corporation; Kansai Paint Co.,Ltd; Nihon Parkerizing Co., Ltd; PPG Industries, Inc; Sherwin-Williams Company; and Westchem Technologies Inc.
These companies use development strategies such as mergers, acquisitions, partnerships, collaboration, and product launches to expand their consumer base worldwide. For instances,
On May 04, 2022, Chemetall GmbH, a renowned chemical company, unveiled VIANT, an advanced corrosion protection technology. VIANT integrates conversion coating and primer paint into a single coating layer, streamlining the process while reducing carbon footprint and consumption of electricity, water, and chemicals.